Industrial Chillers Application: What You Must Know

Industrial Chillers Application

Buying an industrial chiller is the best tip anyone can give a large company. Heavy-duty chillers are ideal tools for cooling down major industrial equipment. Nonetheless, the main uses of chillers are many. That’s why I intend to share with you some cool need-to-know tips about industrial chillers application.

Industrial Chillers Application

The very first thing that we will look at is the applications of an industrial user. Like I mentioned, this type of equipment will serve numerous purposes. These uses included the following:

Cooling Manufacturing Spaces

Most companies like Earnest that own manufacturing plants often install various machines in a specified area. When these machines work, they generate a lot of heat. Eventually, the environment becomes overheated with high temperatures and thus exposing employees to danger.

Industrial chillers are the solution to this type of heatwave. With the right cover area cooling unit you can easily cool the air within a manufacturing plant. In turn, the environment will have normal temps and become safer and much more comfortable for all the workers.

In addition to that, the air-cooling systems can also be used to keep office temps cool in warm weather.

Plastic Manufacturing

Plastic gets extremely hot when melted. This means that during production appropriate cooling methods will come in handy when molding plastics in different shapes and sizes. A high-end chiller will be the best for that job.

A chiller will provide the best cooling bath for extruded plastics. This is important since during the production of extrusion plastics there is a second heat-exchanger. This heat-exchanger separates the equipment cooling water and extrusion water, which prevents contamination.

Process Cooling Needs

In industrial processes, heat can be generated through friction, burning, and general use of manufacturing equipment. This heat is not good for most equipment and is a firsthand contributor to fast wear and tear.

Luckily, to increase the longevity of these manufacturing systems and to maintain smooth manufacturing, a process chiller will come in handy.

Unlike the regular HVAC systems process chillers are good at cooling down liquids that circulate in most engine systems.  They will help you to maintain a set temperature and thus guarantee smooth performance and low tear rate.

Whether the liquid is water, propylene or even ethylene glycol, process chillers will do a great job.  Thanks to the various forms that they come in. They can work for both the petrochemical and plastics industries.

Once a set temperature is met, the cooled liquid will circulate through the equipment and lower the temperature for the process.

Food Processing Plants

Industrial process chillers will play a great role in food processing plants. Glycol coolers will send chilled propylene glycol in through the main cooling coils. This consequently chills the food and beverage storage units.

They maintain a set temperature that prevents the food from going bad. They also enable the raw materials to last longer.  Food manufacturers have used chillers to cool mixers or ice cream makers.

Metal Plating and Anodizing

Both metal plating and metal anodizing require high temperatures. Anodizing prevents corrosion on any non-iron surface. The process however uses high temperatures to bond the finished metal electronically.

Because of the high temperature required, companies that specialize in these processes require heavy-duty chillers to maintain the ideal temperatures.

Video Credit – The Engineering Mindset

Types of Industrial Chillers

There are many types of chillers. They are categorized differently though. Here are the main types of chillers.

Chillers By Means of Cooling the Refrigerant

  1. Air-Cooled Chillers: This type of chiller uses ambient air to cool its refrigerant. They are often used for food processing and plastics production. They are ideal for any company that’s looking for stand-alone units.
    Contact us for industrial air chiller price.
  2. Water-Cooled Chillers: These chillers will require you to have a separate cooling tower. The tower removes heat from the refrigerant. These units take up very little space compared to the air-cooled models. However, they require a water-filled tower that maintains continual water source and this can be wasteful.
    Contact us for industrial water chiller price.

Chillers By the Type of Compressor

  • Screw Chillers: They come in both water-cooled and air-cooled types. They use the force and movement of one or sometimes two screws. The screws compress the main refrigerant inside. They come in large capacities of 400+ tons.
  • Scroll Chillers: These models use a set of interlocking scrolls. These scrolls are set inside the compressor and pressurize the refrigerant. They can be air-cooled or water-cooled. However, they have smaller capacities than screw chillers.

Conclusion

Industrial chillers have a broad range of uses. They are used by the pharmaceutical industry, food production companies, petrochemicals, metal plating, plastic production, and agricultural food processing companies.

This equipment benefits these industries in the numerous ways that we have seen. However, to get the best of this equipment, you must choose the right type too. Pick a type that suits your needs from the models above.

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